Background
A Premier Garage Door Manufacturer With Adhesion Challenges
A leading garage door manufacturer, known for its sophisticated designs and premium products, was updating its paint system to improve durability and aesthetics.
However, this new paint system created a challenge—their current adhesive products weren’t compatible with the updated paint formulation.
This posed a risk of production slowdowns and quality issues. The garage door manufacturer needed a trusted partner who could provide a reliable adhesive solution that seamlessly integrated with their new paint process.
Seal Bond, with a strong reputation for customized adhesive and sealant solutions, was the perfect fit.
The Challenge
New Paint System & Complex Materials Require an Alternative Adhesive
The garage door manufacturer’s updated product line featured a mix of materials, including wood, metal, and glass. They needed an adhesive that could bond effectively to all these surfaces while being compatible with the new paint system.
Additionally, the adhesive had to withstand various climates to meet warranty requirements, ensuring long-term durability and flexibility.
Our Solution
A Custom Adhesive Solution Engineered for Strength, Flexibility & Efficiency
Seal Bond conducted extensive adhesion testing on the manufacturer’s substrates to identify the ideal adhesive formulation. After rigorous evaluations, we determined that creating a custom assembly adhesive would be the best fit.
Our state-of-the-art custom adhesive offered rapid strength development, exceptional bonding capability, and maintained flexibility even in temperatures as low as 13º F.
Beyond providing an adhesive, we collaborated with the manufacturer’s teams—including purchasing, manufacturing, design and engineering, and maintenance—to develop a specialized application method. This approach ensured precise adhesive application, increased throughput, and optimized their production process.
Product Selections
Seal Bond® 150HV
Seal Bond custom-developed a one-of-a-kind assembly adhesive for this client that utilized Seal Bond® 150 High-Performance Adhesive.
Key Features & Benefits of Seal Bond® 150HV:
- High green strength for quick fixturing
- Solvent and isocyanate-free, non-silicone, non-flammable
- Very fast curing and paint-compatible
- Permanently elastic across a broad temperature range
- Low odor with extremely low shrinkage
The Results
Enhanced Adhesion & Skyrocketed Annual Sales
The garage door manufacturer significantly improved product quality and operational efficiency by integrating Seal Bond’s custom assembly adhesive into their manufacturing process.
The upgraded adhesive provided superior compatibility with their new paint system and faster curing times, which reduced production delays while enhancing the durability of their garage doors.
Key Outcomes:
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- Significant Growth: Their annual purchases have increased by 500% since their first full year over a decade ago.
- Higher Product Quality: Improved paint adhesion and long-lasting durability, reducing defects and warranty claims.
- Increased Production Efficiency: Faster curing times minimized bottlenecks, keeping production on schedule.
- Stronger Partnership: Seal Bond continues collaborating with the manufacturer and developing new solutions to enhance its production process.
With Seal Bond as their adhesive provider, the manufacturer has a reliable partner dedicated to innovation and long-term success. The collaboration has been so impactful that they have expanded their use of Seal Bond products across their manufacturing and installation processes.
Ready To Enhance Your Production Quality & Boost Sales?
Seal Bond is Here To Help
Could your business benefit from high-performance adhesive solutions tailored to your needs? If so, Seal Bond is here to help!
Connect with us today to explore how our products can streamline your operations, boost product durability, and deliver measurable results. Request a free sample and discover the Seal Bond difference for yourself!